Excellence in injection molding

Hybrid components

Hybrid components made of plastic are created by overmolding metal inserts. In the process, shafts, magnets, lead frames, or stamped grids become highly integrated functional parts such as gear assemblies or housing parts with contacts. 

Gears and housings

The production of complex precision gears made of plastic is one of our core competences in injection molding. Technical and high-performance plastics with specially developed formulas shape our plastic gears into a genuine metal substitute with the highest precision, performance, and economy.

2K components

By combining hard and soft components in 2K injection molding, sealing lips, or haptic functions can be integrated into a component. We cross-link technical thermoplastics with liquid silicone (LSR), natural rubber, or thermoplastic elastomers (TPE) with the hard component.

Features

Technology

  • Injection molding in 1K and 2K processes (hard/soft components, LSR injection molding)
  • Automated production with process monitoring
  • State-of-the-art toolmaking
  • CT measurement
  • Paperless production
  • Lights-off production
     

technical possibilities

  • Clamping forces from 25 tons to 350 tons
  • Injection weights: 0.2 gr to 300 gr
  • All technical and high-performance plastics, magnetic-bonded plastics
  • Fillers GF, CF, PTFE, Aramid, Mineral
  • Monitoring the cavity pressure
  • Continuing processes: conditioning, annealing
  • Gear wheels module 0.2 to 2.5
  • Production location: Germany, Switzerland, Canada

Applications and markets

  • Gears
  • Housing
  • Coupling elements
  • Function components
  • Automotive
  • Household appliance technology
  • Industrial technology
  • Medical technology

Do you have any questions about our complex plastic parts?

Christoph Dilger

+49 7722 9506-10

christoph.dilger@burger-group.com